VValvoline CumminsExecutive Cockpit

Plant & Network 360

The operational twin — for one node: its installed plant / DC assets, fleet health, quality & compliance audits, maintenance posture, premium & synthetic contracts and crew, with the data grain that says how bankable its P&L is.

Valvoline Cummins Private Limited · FY25 (Apr'24–Mar'25, audited)
Leading MNC / private aftermarket lubricants brand in India — single-digit share, premiumising
500 employees · 1 plant + regional DCs · 6 export markets
Executive read· the answer, then the moves

3 of 6 nodes report at true site-grain actuals — leaving ₹871 Cr of revenue on softer grain. Convert the 3 estimated nodes to actuals to make the operational P&L bankable, then mine the healthy base to broaden the portfolio and grow the premium & synthetic book.

6 of 6 headline metrics improving vs prior · still off target: Ambernath Capacity Utilization 84.0% vs 90.0%, On-Time Dispatch 96.0% vs 98.0%, Blend First-Pass Quality 97.0% vs 99.0%

Do now — ranked by urgency
  1. 1
    Lift the 3 soft-grain sites to site-grain actualsWatch
    Why it matters

    ₹871 Cr of revenue sits on SAP-allocated or region-only grain — diligence discounts what it can't verify.

    What's driving it
    • 3 of 6 sites at true actuals
    • Lowest coverage: Kolkata / East DC at 82%
    FYI
    • 231 installed blending / filling / tank-farm / lab assets across the network
    • Owner: Manufacturing / Supply Chain
  2. 2
    Mine the healthy installed base to grow the premium & synthetic bookOpportunity
    Why it matters

    ₹850 Cr of premium & synthetic revenue sits on a network of 231 plant & DC assets — the warmest expansion surface VCPL has.

    What's driving it
    • ₹2,361 Cr total node revenue; ₹850 Cr premium & synthetic
    • Largest node Ambernath Plant & West DC (Maharashtra) at ₹560 Cr
    FYI
    • Automotive / industrial / OEM portfolio-breadth whitespace across the network
    • Owner: Sales & Distribution
🌐 Enterprise 360 modules· on Plant & Network 360Browse all 31 views ▾
● LiveBuilt forManufacturing / Supply Chain· what's degraded, what's overdue, where to dispatch the crewQuality / QC lab· audit due dates & failed auditsSales & Distribution· a healthy base ready to grow the premium & synthetic book

This is the view the manufacturing and maintenance teams act on. Each node is a living asset — pick one and see its assets by type, what's healthy vs degraded vs down, its next quality / compliance audit, the assets below the MES baseline, and its premium & synthetic contracts. The Valvoline Cummins thread runs through it: the data grain tells you how much of this node's number you can bank. It's the single-node drill-down for the network roll-up.

Data backing: site (revenue · premium & synthetic · plant assets · health · data grain · coverage) — operational detail (asset-type split, degraded/down, quality audits, maintenance, crew) modeled per node
One node, end to end

Operational scorecard

Plant assets · health · quality · maintenance · contracts · crew — plus the data grain and a next best action.

Pick a site
West India
North India
South India
East India

Ambernath Plant & West DC (Maharashtra), MH

HIGH CRITICALITY
West India · Ambernath Blending Plant · core · ₹560 Cr revenue · ₹200 Cr premium & synthetic
Operational score
98
Plant assets
150 blending / filling / tank-farm / lab
Blending & mixing vessels65
Filling & packing lines57
Tank farm & QC / R&D lab28
Health
Healthy
147
Degraded
2
Offline
1
Fleet healthy97.9%
Quality · Compliance audit
Next audit due
Dec 22, 2026
Failed audits
0
Open non-conformances
0
Maintenance · Energy
Assets below MES baseline
0
within baseline

Maintenance drift tracks data-grain: low-coverage / off-ledger sites carry more assets past their service window.

Premium & synthetic contracts
Premium & synthetic contracts active
Premium & synthetic / mo
₹1,667 L
Delivery SLA
4-hour response
Maintenance crew
Nearest certified crew
36 km
ISO 9001 ✓

Routed to the open non-conformances above; line telemetry opens the work order, the maintenance team closes it.

Data grainActualsthis site books at site-grain actual · 98% site-grain coverage
↑ Back to network roll-up
Next best action
Harvest — grow the premium & synthetic book

147 healthy plant assets, clean audits. Point the cross-segment flywheel here: attach synthetic & premium mix onto the automotive base.